
For the greatest variety choose Royal Foam plastic letters
Precision & Consistency of Injection Molded LettersMinnesota™ Letters have the look and feel of cast metal letters so they’re suitable for almost any “up-scale” application. Made from earth-friendly recyclable Cellulose Acetate Butyrate (CAB), Minnesota Letters are beautiful, crisp letters with razor-sharp edges that are easy to install and guaranteed for life. Available in six standard styles and 45 standard colors, they are in stock and ready to be shipped in just 1 business day. More durable than most other plastic letters, they are able to stand up against the scrutiny of indoor applications and tough enough to withstand the elements outside.

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Standard Formed Plastic Letters & Logos
The original “Royal Foam Letters”. Formed plastic letters are the most popular and durable product in the sign industry today. The utmost in versatility, Royal Foam’s guaranteed-for-life formed letters are the standard for most local businesses as well as office parks, retail chains and almost anywhere there is a need for dimensional signage. Their inexpensive molds make it easy to customize a letter style or logo for the perfect 3D sign. Formed letters also provide the deepest dimension for the money. Because we extrude our own sheets of Cellulose Acetate Butyrate (CAB), we save money in the production cost which we can pass on to our customers. And, with 3 different forming locations across North America, most letters are just 2 days away from your doorstep.

Custom Formed Letters & Logos
There are fewer plastics greener that our CAB (Cellulose Acetate Butyrate). As the name implies, the cellulose—the body of the plastic—is derived from wood and cotton fiber cells. Sheets of this easy-forming material are extruded by Royal Foam in our state-of-the-art extrusion plant. With 31 standard pigmented colors, variety of face profiles, mounting hardware, and thousands of custom options—we can create custom formed designs for you in less time, money, and hassle than if you were to try to otherwise manufacture it yourself. And by the way, ours comes with a lifetime guarantee.
Custom forming operations provide you with a means of replicating a typestyle or logo that is not within our extensive mold inventory. With the ability to form our plastic into shapes not attainable with acrylics or polycarbonate—you can create designs with detail that you would not think possible. Our mold artists can take your 2D drawings and images and produce 3D shapes that will make your customers take notice. Multiple sets also afford even lower costs than what you would find off our single piece pricing.
Near Chrome FinishChrome looking finishes do not necessarily require metal substrates in actual hexavalent chrome baths. Royal Foam can utilize a near chrome spray-on application to provide you with stunning metal or plastic letters and logos. Imperfections will be seen in the surface of most substrates, as this is not a true plating process. Round face and prismatic styles are recommended for best results.
Call for a quote on the Near Chrome finish applied to any of your plaques, letters, or logos. This process may extend lead times on your order by several days.
Pure 24K gold is applied to any Royal Foam Formed Plastic Letters. The finish result is not matched by any paint, treatment, or other base metal. Gold Leaf is truly the gold standard of the industry. Completely weatherable, installations last a generation before re-leafing is required due to ewear and tear in most applications. Round and prismatic styles are recommended for best results. Call for a quote on this process, which might also extend lead times on your order.
Royal Foam has added a complete line of illuminated letters that will give you more design flexibility and the option of LED illumination...(more)


Uncomplicate your business by making Royal Foam your source for laser cut acrylic letters at a lower cost than you could pay for just the materials. We nest thousands of orders to assure minimal scrap and a lower acrylic cost. Plus, we extrude our own sheets of pigmented acrylic in 32 standard colors. Available in gauges ranging from 1/8" to 1" – you won’t find this variety of acrylic anywhere else. Our state of the art computers paired with custom-designed high-speed 1000W lasers precisely cut the most customized sign work in the industry. The laser-cut polished edges are immaculate, making our acrylic product beautiful enough for any application where precision is required.

