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Metal Letters & Logos

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Metal is as timeless as our need to communicate with words in creating signs. At Royal Foam, each metal letter is manufactured one-by-one in aluminum, bronze, brass, copper or stee

l using up to twenty distinct manufacturing steps. Yet prices remain competitive because of our tailored production processes and seasoned professionals.

Our numerous metal finishes give you the choice of dazzling shine, brilliant color, or natural and antiquated metal.

Combine these finishes with an extensive selection of letter styles to design signs that reflect your individual image.

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Simple price Aluminum Letters

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This simple illustration is how most of our Aluminum Letters are priced for the cost to the customer. To discuss your order and truly give a final cost to your work of art you should e-mail us at order@royalfoam.us or call us at 904-345-5400 or fill out our form here Quote or info submission form.

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The 4 Product Options for Metal Letters

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Standard Cast Letters & Logos

When a sense of permanency and depth is required on professional offices, universities and government buildings – Royal Foam bronze and aluminum cast metal letters offer the depth you need. With 12 different finishes including polished, oxidized or anodized (using Aluminum Anodizers Council and American Institute of Architects guidelines); you can get the classic look and deep dimension of cast metal letters for less than what you would expect to pay for such quality. In all, Royal Foam features more than 60 standard styles, with many different finish options. Our all-electric, pollution-free furnaces in Texas and Iowa melt the bronze and aluminum ingot used in our casting processes. Not only is our hand-finished product produced for you in only 8 days, it is also guaranteed for life.

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Fabricated Letters & Logos

Royal Foam Stainless Steel Fabricated Letters are perfect architectural letters for retail or other areas where high-end quality fabrication is an absolute must. Already, such well-known and successful organizations as Exxon Mobil, JPMorgan, Chase, Kroger, IBM, and Caterpillar have selected Royal Foam Fabricated Stainless Steel Letters for dimensional signage. Built to your specifications (face and returns) in a wide variety of finishes such as brushed, polished or painted, Royal Foam Fabricated Stainless Steel Letters can be produced to your required depth and size. Gold titanium coating is also available to provide the look of brass at a fraction of the cost. Our fabricated letters are expertly crafted to meet the exacting requirements of your most sophisticated clientele. With lead-free solder and crisp 90º edges, Royal Foam Fabricated Letters offer the technical specifications required of such letters with the utmost in beauty and quality.

  • Virtually unlimited design potential

  • Perfect for LED backlighting

  • Letters made in North America – NOT overseas

  • Lifetime Guarantee

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Custom Cast Letters & Logos

Royal Foam can cast various letters, logos and symbols in sizes ranging from 2” to 84”. However, not all letter styles or logos can be cast as originally designed. Stroke width, depth, and overall size of the pieces must take into account the sand molding process and the ability to pour molten metal to all areas of the design. We will work with you to cast the design or letter style as close as possible to original artwork. All custom cast pieces will require a signed artwork approval prior to beginning production.

  • Create metal letters with maximum dimension

  • More cost-effective than flat cut letters

  • Aluminum or Bronze cast finishes available

  • Letters, Logos, & Symbols cast in pure metals

  •  From 2” to 84” in some styles and materials

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Flat Cut Letters & Logos

Royal Foam waterjets and lasers precisely cut custom metal letters that provide greater detail than routers. With six major metals and over 50 standard finishes available (aluminum, bronze, brass, copper and steel), Royal Foam can uncomplicate your business by providing all the finishing, hardware and trim recycling. Now you can not only concentrate on other jobs, but save money by buying from Royal Foam rather than trying to make them yourself. Plus Royal Foam regional locations can take your .EPS, .CDR or other vector-based art files and produce your letters and logos in just 7 days. Letters of this quality are shipped faster than you’ll find anywhere else. Durable enough for outdoors, yet perfect enough for any boardroom application, Royal Foam flat cut metal letters are quality, pure metal letters at a cost-effective price.

  • 6 metals, 6 gauges and 50 finishes are standard

  • From 1/2″ to 60″ letters and logos

  • Fast shipping – letters made in just 7 days

  • Lifetime Guarantee

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Standard Cast Aluminum Finishes

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Satin Aluminum

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Painted

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Clear Anodized

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Gold Anodized

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Medium Bronze Anodized

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Dark Bronze Anodized

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Black Anodized

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Standard Cast Bronze Finishes

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Satin Bronze

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Polished Bronze

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Oxidized Bronze

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Dark Oxidized Bronze

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Traditional Palina

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Stainless Finishes

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Satin Stainless

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Polished Stainless

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Painted

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Satin Gold Titanum

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Polished Gold Titanum

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Aluminum Finishes

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Painted

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Natural Satin

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Polished

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Nouveau Patina

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Ruse Powdercoat

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Polished Medium Bronze Anodized

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Polished Clear Anodized

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Polished Dark Bronze Anodized

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Polished Gold

Anodized

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Polished Black Anodized

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Cooper Finishes

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Natural Satin

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Polished

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Brass Finishes

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Natural Satin

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Polished

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Oxidized

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Dark Oxidized

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Bronze Finishes

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Natural Satin

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Oxidized

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Traditional Verde Palina

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Polished

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Dark Oxidized

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Turquoise Palina

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Stainless Steel Finishes

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Natural Satin

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Polished

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Cor-Ten® Steel Finishes

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Natural

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Antoque Full Rust

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For Inspiration, our Gallery – more solutions